Corrugated Board Machine

Corrugated Board Machine

Name of machine:five layer corrugated paperboard production line ※main technical parameters and requirements in production line type:WJ120-1600-Ⅱtype five layer corrugated paperboard production line: ※ZJ-F shaftless mill roll stand ※Structural features: ★Symmetrical structure can also install...
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Product Details

Name of machine:five layer corrugated paperboard production line

specification

Equipment name

UNIT

QTY

Unit price(Ten thousand yuan)

Remark

ZJ-F

Shaftless mill roll stand

a

5


expand chuck,manual dics brakes,Mechanically - actuated lift,panning left and right on the middle .
track length 6000mm,trolley used medium plate welding。


Paper trolley

a

10

RG-1-600

Top paper preheat cylinder

a

2


roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

RG-1-600

Core paper preheat cylinder

a

2


roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

 

SF-320E

Multi-cassette  positive pressure single facer

a

2


Corrugated main roller ¢320mm,spraying tungsten carbide dealing. Electric trailer 10 minutes quick replacement tile roll,energy efficient synchronous belt rotation,with maintenance-free airbag pressure,independent glue unit,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief.

MK

Tile roll quickly change Module

a

2


Tile roll diameter: 320mm, tungsten carbide processing module section includes: ends of the axle housing, bearings, steam components, suction box, pneumatic components assembly.

DY-C

Electric hydraulic quickly change trolley

a

1


Large capacity battery, power walking, hydraulic lift, centralized control.

RG-3-600

Triple preheater

a

1


roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

GM-12

Double  glue machine

a

1


Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap.

ZDF

heavy type conveyor bridge

set

1


200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。

SM-F

Double facer

set

1


Rack 360 mm GB channel,Chrome hot plate 600 mm *14 pieces,The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor.

ZQS

Thin knife slitting

a

1


Electric thin blade,electric detuning,five knives eight lines, blade with tungsten alloy steel making.

NC-120

NC cutter helical knives

a

1


Full ac servo control spiral blade structure。Germany Bryant servo motor drive controller,Taiwan Eview yield 10.4 inches color touch screen display。

DMT-120

Paper sheet delivery and side conveyor

a

1


Electric adjustment cardboard size, pneumatic control transverse output paperboard.

ZJZ

Glue station system

set

1


Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。

QU

Gas source system

a

1


Air pump、pipeline is prepared by the customers.

ZQ

Steam system

set

1


Steam system components used in all GB valves。Including rotary joint,upper and lower dispenser。traps,pressure table and so on。Customer-owned boilers and pipes.

DQ

Electrical control cabinet system

set

1


Electronic control system::fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency motor,delta frequency control system.operation interface easy and  convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function.
The main relays Schneider brand.

Total

Ex-factory price of RMB:


※main technical parameters and requirements in production line

type:WJ120-1600-Ⅱtype five layer corrugated paperboard production line:

1

Effective width

1600mm

2

Design produce speed

120m/min

3

Three layer work speed

80-100m/min

4

Five layer work speed

60-80m/min

5

Seven layer work speed

-------------------

6

The highest change single speed

100m/min

7

Longitudinal separation accuracy

±1mm

8

Cross-cutting precision

±1mm

 

note

Speed the above targets required to achieve:effective width1600mm,Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature.

Top  paper index

100g/㎡--180g/㎡  Ring crush index(N.m/g)≥8    (Water containing8-10%)

Core paper index

80g/㎡--160g/㎡  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)

In paper index

90g/㎡--160g/㎡    Ring crush index(N.m/g)≥6    (Water containing8-10%)

9

Flute combination

 

10

Steam requirement

The maximum pressure 16kg/cm2

Common pressure10-12kg/cm2

use4000kg/Hr

11

Electricity demand

AC380V 50Hz 3PH

Total power≈250KW

Running Power≈150KW

12

Compressed air

The maximum pressure 9kg/cm2

Common pressure4-8kg/cm2

use1m3/min

13

space

≈Lmin75m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)


Customer-owned section

1、 steam heating system:proposal with 4000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline。

2、 air compressed machine、air pipeline、glue conveying pipe。

3、 power supply、wires connected to the operation panel and line pipe。

4、 water sources、water pipelines、buckets and so on。

5、 Water, electricity, gas flush mounting civil foundation。

6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。

7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease。

8、 installation、commissioning of food, accommodation。And provide installers with the installation。


※ZJ-F shaftless mill roll stand

※Structural features:

★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.

★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 4500mm。

★manual dics brake,add screw following

★electric elements centralized control the electric elements,expand chuck.


image003

※technical parameters:

1.Backstands action mode:mechanical electric operation

2.the range of paper jams:maximum:1600mm    minimum:600mm

3.the diameter of paper jams:maximum:¢1400mm    minimum:¢400mm

4.Unilateral maximum load:maximum2000Kg

5.Powered motor parameters:

①Paper jams motor550W×4set  380V    50HZ short(S2)working standard

②lift motor 1.5Kw      380V    50HZ  short(S2)working standard


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

motor

Hebei Hengshui

 

reducer

Shandong Dezhou  Jin bu huan

 

contacts

Chint  or De li xi

 

chuck

Xusheng

3 inches, 4 inches shared

wallboard

Production own

HT200


※ paper trolley, track

image005(001)

※structural feature:

★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.

★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

track and paper car

Tanggang or jigang

NO14channel steel、Q235A、steel strip

bearing

HRB,ZWZ,LYC

 


※RG-1-600 top(core)paper preheater

※Structural features:

★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.

★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable。

★electric adjustable angle, angle can  rotate in the range of 360°,and adjust the  paper preheat area.


image007

※technical parameters:

1.diameter of the preheat roller:¢600mm       

Diameter of the angle:¢85mm×2

2.work power:380V   50Hz   

3.motor power: 250W   short(S2)work system


※main purchased parts、materials and place of origin:

Name of main parts

Brands or place of origin

Material and type

Steam rotary joint

Shandong tengzhou Lu guan qiu

 

preheater

Hangang or Jigang

Q235BPressure Vessel Plates

bearing

HRB、ZWZ、CYC

 

Seat belt bearing

Zhengjiang five rings

 

reducer

Shandong, De zhou,Jin bu huan

 

relays

Chint or de li xi

 

Angle axis

 

GB seamless steel pipe¢85

traps

Beijing

Inverted bucket


※SF-320E  cassette type single facer

※structural features:

★design speed:150m/min。

★effective width:1800mm。

★main corrugated roller:¢320mm(According flute differ),pressure roller¢370mm,preheat roller¢400mm.

★using negative pressure type design, low heat loss,helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, pressure uniform, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.

★quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,the entire group of corrugating with motor drive,put into the machie,fixed to the machine base,only need a buttons can complete the replacement quickly and easily.

★corrugated roll adopt 48CrMo high quality alloy steel,dealing with heating, after grinding tungsten carbide surface treatment.

★corrugated roll and pressure roll adopt the airbag control system with high stability, at the same time with pneumatic control buffer effect.

★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.

★the moveable type glue unit is convenient to clean and maintain.

★easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.

★built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.

★main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.


image008(001)

※technical parameters:

1.effective width:1600mm         

2.operation direction:left or right(Determined in accordance with the customer's facility)

3.design speed:150m/min              

4.temperature range:160—200℃

5.air source:0.4—0.9Mpa           

6.steam pressure:0.8—1.3Mpa

7.corrugated flute:(UV type or UVV type)


※roller diameter parameters:

1.diameter of up corrugated roller: ¢320mm       

2.diameter of pressure roller:¢365m

3.diameter of glue roller:¢270mm   

4.diameter fixed paste roll :¢153mm

5.diameter of preheater:¢400mm


※powered motor parameters:

1.main frequency drive motor:30KW   rated voltage:380V   50Hz Continuous (S1) working standard

2.suction motor:15KW  rated voltage:380V  50Hz  Continuous (S1) working standard

3.glue reducer linear actuator:30W  rated voltage:24V  short(S2) working standard

4.glue gap motor:200W*2  rated voltage:380V  50Hz  short(S2) working standard

5.glue pump motor: 2.2KW  rated voltage:380V  50Hz   Continuous (S1) working standard

6.glue frequency motor:3.7KW  rated voltage:380V   50Hz   Continuous (S1) working standard


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

Wallboard and Pedestals

Production by own

HT200

Rotary joints and metal hoses

Fujian quanzhou yujie

 

Main frequency motor

Hebei hengshui

22KW frequency motor

reducer

Taiwan CPG

 

bearing

HRB,ZWZ,LYC or zhejiang

Tile roller and pressure roller are from America TIMKEN

Seat belt bearing

Zhejiang wuhuan

 

High pressure air

Shanghai yingfa

 

cylinder

Taiwan AirTac

 

Solenoid valve

Taiwan AirTac

 

traps

Beijing traps

Inverted bucket

Contactors and Relays

France  Schneider

 

Position Sensor

Korea  Autonics

 

Frequency controller

Taiwan  delta

 

PLC

Taiwan  delta

 

Human machine interface

Taiwan  weintek

 


※ZDF conveyor bridge

※structural feature:

★Independent frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable。

★All roller surface after grinding hard chrome plated。

★Vacuum adsorption tension control,5-inch suction tube,add regulator valve,air volume stepless adjustable air volume.

★Electric corrective devices II sets,correction baffle double guide column positioning,Screw Driver,positioning fast and accurate , smooth running.


image009

※roller diameter parameters:

1.up paper roller and tension roller:¢130mm  translation roller:¢180mm 

 Initiative tension roller ¢110mm   guide paper roller:¢85mm


※Power motors and electrical parameters:

1.single facer corrugated paper lift motor:3KW (frequency) 380V 50Hz    Continuous (S1) working standard

2.Bridge adsorption fan:4KW  380V 50Hz  Continuous (S1) working standard

3.The cardboard wide motor:250W 380V  50Hz   short(S2)working standard


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

The bridge main skeleton

Tiangang or tanggang

NO20channel iron、NO18beam、NO12channel iron、NO63angle、60*80squal steel and so on connected。

guardrail

tiangang

¢42mmLow pressure fluid pipe

Paper lifting leather belt

Shanghai

PVC conveyor

Cardboard conveyor

Hebei

Parallel transport rubber band

Adsorption inverter fan

Shanghai yingfa motor factory

 

inverter

Taiwan delta

 

bearing

HRB,ZWZ,LYC

 

Seat belt bearing

Zhejiang wuhuan

 

Paper width adjustment gear

Shangdong jinbuhuan reducer

 

Paper motor(frequency)

Hebei hengshui yongshun motor

 

Conveying rollers and the rollers, the paper roll

Tiangang Seamless steel pipe

 

contacts

France Schneider

 

button

CHNT NP2series

 

note:all the roller axis surface after grinding and dealing with hard chrome plating.


※RG-3-600 triple preheater 

※Structural features:

★preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate。

★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable。

★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.


image011

※technical parameters:

1.diameter of preheat roller:¢600mm range of angle adjustment: 360°rotation diameter of wrap angle axis:¢85mm

2.steam temperature:150-200℃ steam pressure:0.8-1.3MPa

3.motor power:250W  short(S2)working system 380V 50Hz


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

Steam rotation joint

Fujian quanzhou yujie

 

preheater

Hangang or jigang

Q235B pressure container board

bearing

HRB,ZWZ,LYC

 

Seat belt bearing

Fujian fushan bearing

 

reducer

Shandong dezhou jinbuhuan

 

contacts

Chint or de li xi

 

Angle axis

 

GB seamless steel pipe¢85

traps

Beijing

Inverted bucket


※GM-12 double glue machine

※Structural features:

★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic。

★doctor roller surface by grinding and hard chromium plating.

★other guide rollers with hard chrome plated.

★Pressure roller with pneumatic lift, easy operation。

★ manually adjust scraping gap.

★glue roller ¢ 215mm、Doctor roll¢ 122mm、press paper roller¢ 122mm、preheat roller 270mm。

★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.


image012

※regular technical parameters:

1.MAX.working width:1600mm           

2.operation direction:left or right(Determined in accordance with the customer's facility)

3.design speed:100m/min        

4.Gas supply system:0.4—0.6Mpa

5.Preheat cylinder temperature range:150—200℃  Steam pressure:0.8—1.2Mpa


※Roller diameter parameters:

1.glue roller diameter:¢215mm doctor roller diameter:¢122mm

2.lower preheating roll diameter:¢270mm  under preheat roller diameter:¢270mm

3.Over the paper roll diameter:¢85mm


※Power motors and electrical parameters:

1.glue roller initiative frequency motor:3KW 380V 50Hz Continuous (S1) working standard

2.glue pump motor:2.2KW 380V  50Hz  Continuous (S1)working system


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

material

Glue roller and doctor roller

Tiangang production

45 Quenched and tempered steel

Preheat roller

Tiangang or jigang

Q235BContainer board

Bearing

Ha, Wa, Luo or Zhejiang Wanxiang

 

Seat belt bearing

Zhejiang wuhuan

 

Pneumatic solenoid valve

Japan SMC or AirTAC

 

Relays

Chint or Delixi

 

Main reducer

Shandong jinbuhuan

 

Frequency machine

Taiwan Delta or INVT

 

Steam valve

Zhengzhou yuming

 


※SM-F type double facer

※Structural features:

★Heating plate surface by grinding treatment,hot plate width600mm,a total of 14 pieces heating plate,Cooling stereotypes Department 4 m.

Preheat board is made of contacts board,  in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.

★Hot plate using the touch plate design structure. Plate movements using pneumatic spring-type structure.

★On both sides about conveyor belt deviation adjustment adopts automatic adjustment,2 sets of the conveyor belt tensioning system,one set is manual(fine tuning)、the other is pneumatic adjustment(high speed).

★Thermal pipe heating plate temperature control points seven sections with temperature display.

★up cotton belt with double cylinder S cotton belt tensioning device。

★bottom cotton belt with s-shaped correction manually tensioning mechanism, structure simple and practical,under with manual fine-tuning.

★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.

★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.

★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.


image014

※technical parameters:

1.MAX.effective width:1600mm               

2.operation direction:left or right(according to customers factory)

3.highest Mechanical speed:120m/min              

4.temperature requirement:160—200℃  

5.steam pressure:0.8-1.3Mpa

6.air source pressure:0.6—0.9Mpa          

6.Cooling stereotypes length:4m    

7.Heating plate quantity:14 pieces  

8.hydraulic system pressure:6---8Mpa


※roller diameter parameters:

1.up drive rubber roller diameter:¢700mm bottom drive rubber roller diameter:¢400mm  Wear rubber Outsourcing

2.Former follower with roller diameter:¢270mm  After setting belt driven roller diameter:¢186mm

3.Pressure belt roller diameter:¢70mm  Shaping roller diameter:¢86mm

4.The belt tension roller diameter:¢130mm  The roll diameter with detuning:¢124mm

5.Under the belt tension roller diameter:¢130mm  Entrusted with the roll diameter under the belt:¢130mm

Note: All the roller surface after grinding are hard chrome plated.


※Power motors and electrical parameters:

1.Main drive motor power:30KW 380V 50Hz Continuous (S1) working standard

2.Hydraulic station motor power :2.2KW   380V  50Hz  Continuous (S1) working standard


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

Material and type

Main skeleton

Tiangang or laigang

NO36Channel steel and NO16Beam

Heating plate

Tiangang or jigang

Q235BContainer board production

Main drive motor

Hebei hengshui

30KWfrequency motor

Cotton belt

Shenyang

Thick cotton webbing10mm

traps

Beijing

Inverted bucket

contacts

France Schneider

 

Hydraulic station

Hebei

 

bearing

HRB,ZWZ,LYC

 

Drive wallboard

Hebei

Gray cast ironHT250

Pneumatic elements

Zhejiang sonorCSM

 

Photoelectric switch

Korea Autonics

 

Seat belt bearing

Zhejiang wuhuan

 


※ZQS thin knife slitting

※structural feature:

★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly。

★the whole machine can remove left and right,cycloid reducer to adjust。

★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.

★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.

image016

※regular technical parameters:

1.effective width:1600mm             

2.The maximum mechanical speed:100m/min

3.Mechanical configuration: 5knives 8lines             

4.The minimum width of the cutter:135mm  

The maximum width of the cutter:1650mm


※Power motors and electrical parameters:

1.Line cutter line motor:0.4KW    

2.Knife wheel drive motor:5.5KW   


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

Material and type

Frequency motor

Hebei hengshui yongshun

 

bearing

harbin

 

Seat belt bearing

Zhejiang wuhuan

 

Relay machine

France Schneider

 

Proximity Switch

Iapan OMRON

 

Solenoid valve

Zhejiang sonorCSM

 

Left and right traverse motor

Shandong jinbuhuan reducer

 


※NC-120 NC cutter helical knives

※structural feature:

★it can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.

★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.

★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.

★around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.

★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.

★Knife roller: fine quality forged steel material, the balanced, with good stability.

★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.

★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).


image017

※regular technical parameters:

1.Minimum cutting length:500mm                     

2.Maximum cutting length:9999mm

3.Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm


※Roller diameter parameters:

1.Cross on the knife shaft center distance:¢216mm         

2.Before the lower conveying roller diameter:  ¢156mm  

3.After the lower conveying roller diameter:¢156mm        

4.The front of the platen roller diameter:¢70mm          

5.The front of the platen roller diameter:¢70mm

Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.


※Power motors and electrical parameters:

1.main drive motor power:12.5KW  Full AC synchronous servo

2.Before feeding motor power:3KW(Frequency Control)

3.Oil pump motor power:0.25KW


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

Material and type

Full AC servo motor

Shanghai futian

18.5KW

Feeding frequency motor

Hebei hengshui yongshun

 

bearing

HRB,ZWZ,LYC

Up and down the knife roller bearings from Japan NSK

belt

Germany OPTIBELT

 

Up sleeve

Xianyang chaoyue

 

Seat belt bearing

Zhejiang wuhuan

 

Contacts  and relays, relays of middle

France Schneider

 

Proximity Switch

Japan OMRON

 

Flying shear servo control system

Germany kebi

 

Motion control board

Germany MKS-CT150

 

Rotary encoder

Wuxi ruipu

 

Feeding drive

Taiwan delta

 

Human Machine Interface

Taiwan WEINVIEW or MCGS

 

Sun gear

China shenzhen

 

Pneumatic components

Japan SMC or taiwan Airtac

 


※DMT-120 paper sheet delivery and side conveyor

※structural features: 

★Adopted on the 16th channel welded。Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.

★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard。

★Vertical bin using wide flat belt conveyor transport.


image018

※technical parameters:

1.The maximum accumulation length:3000mm                       

2.The maximum stack height:200mm

※Power motors and electrical parameters:

1.Main conveyor motor:3KW   adopt frequency motor         

2.Lateral output of the motor:1.5KW  Three-phase asynchronous motor

3.Walking Motor:1.5KW  Three-phase asynchronous motor


※ZJZ glue station system

※Structural features:

★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.

★Horizontal glue machine can meanwhile matched  withmain body glue and carrier glue, and mixing, glue large.

★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment。

★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate。

★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.

★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.

★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.

★Responsible for technical guidance, teaching adhesive dispensing process.


image019(001)


technical parameters:

1.Horizontal body glue mixer: one      

2.Carrier glue mixer:one

3.Storage glue mixer:one      

4.Plastic buckets on double coater:one

5.Two coating machine back plastic buckets :one 

6.Plastic buckets on single machine :two

7.Single machine back plastic buckets:two   

8.Lose glue dispensing pumps:four


※glue barrel diameter parameters:

1.Horizontal body glue mixer:1250mm×1000mm×900mm

2.Carrier glue mixer  diameter:¢800mm×900mm

3.Diameter plastic bucket on Double Glue:¢800mm×1000mm  Plastic buckets on single machine:¢800mm×1000mm

4.Storage tank diameter:¢1200mm×1200mm


※Power motors and electrical parameters:

1.Horizontal body glue mixer:3KW 380V  50Hz

2.Carrier glue mixer:2.2KW(Ordinary three-phase) 380V 50Hz

3.output plastic pump motor :2.2KW(Ordinary three-phase)380V 50Hz

4.Storage Tank Motor  1.5KW(Ordinary three-phase)380V 50Hz


※Mainly purchased parts, raw materials and origin:

Name of main parts

Brands or place of origin

Material and type

motor

Hebei hengshui yongshun

 

Lose glue dispensing pumps

Hebei botou

 

Skeleton profiles

tanggang

 


※ZQ steam system

※Structural features:

★Production line for hot heating energy delivery device to maintain a stable operating temperature.

★All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust.

★By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure.

★Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment.

★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection.

★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint.

★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure.


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※technical parameters:

1.steam consumption:about1.5-2T/h

2.Equipped with boiler:4t/h

3.Equipped with boiler pressure:1.25Mpa   Pipe temperature:170—200℃

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